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Mold flux plays a crucial role in aspects of the efficiency of the continuous casting of steel and the surface quality of the steel product. Especially, the surface quality depends on viscosity and heat transfer of the infiltrated mold flux between the mold wall and the solidified steel shell, and the crystallization of mold flux strongly influences heat transfer because heat transfer is influenced substantially by the thermal resistance at the interface between mold flux film and copper mold.
Mold fluxes usually contain the following major constituents: CaO–SiO2–Al2O3–Na2O–CaF2. Among the chemical compositions of mold flux, the roles of fluorine are to control viscosity and solidification temperature. However, the fluorine leads to the corrosion of casting facilities and the environmental pollution. Therefore, the elimination of fluorine in the mold flux is considered to be urgently necessary.